Active-Carbon Plant/Production Line

Instruction
Activated Carbon is the carbon produced by activation of any carbonaceous material such as coconut shells, bamboo, wood chips, sawdust, coal, lignite, paddy husk, etc. In the northern region of the country, Activated carbon is producedmainly from wood charcoal, whereas in the southern region, it is made from charcoal of the shell of Coconut(or other that is available aplenty. Shell-based activated carbon is extensively used in the process of refining and bleaching of vegetable oils and chemical solutions, water purification, recovery of solvents, recovery of gold, in gas masks for protection against toxic gases, in filters for providing adequate protection against war gases/nuclear fall outs, etc.

Marketing
Activated Carbon of three grades namely powder, granular and pelletised, finds hundreds of different applications. Contact with me via skype: gary102884 if need. By chemical activation, redominantly powder activated carbons are made and these qualities are mostly used for wastewater treatment. Granular products and pellets used for gas purification are predominantly made by gas steam activation. The domestic market for activated carbon is fast expanding with rapid growth of several end user industries. The demand from the vegetable oil industry – the largest consumer of activated carbon, is estimated at around 30,000 tonnes. The capacity utilisation ratio is reported to be around 80% - 85%. Activated Carbon has got huge export potential due to its wide application in many industrial sectors. About 55% of value of export is contributed by U.K, South Africa, Germany and U.S.A. Other principal buyers of Indian manufactured activated carbon include Australia, Belgium, Malaysia, Japan, Sri Lanka, Netherlands, Sweden and Senegal accounting for 30% of total exports from India.

Production Process
The process of activation is carried out in two stages. Firstly the coconut shell is converted into shell charcoal by carbonization process which is usually carried out in mud-pits, brick kilns and metallic portable kilns. The coconut shell charcoal is activated by reaction with steam at a temperature of 900°C -1100°C under controlled atmosphere in a rotary kiln. The reaction between steam and charcoal takes place at the internal surface area, creating more sites for adsorption. The temperature factor, in the process of activation is very important. Below 900°C the reaction becomes too slow and is very uneconomical. Above 1100°C the reaction becomes diffusion controlled and thereforetakes place on the outer surface of the charcoal resulting in loss of charcoal.

Capacity 
The production capacity of most Activated Carbon Plants in the country varies from around 1000 - 5000Tons per annum. A medium-sized Plant will be having a production capacity of 10 Tons/day (3000 Tons per annum, based on 300 working days at single shift).

Part of Equipment-List
1 Hammer mill 
2 Jaw crusher 
3 Vibratory feeder 
4 Elevator 
5 Carbonization kiln 
6 Tanks 
7 Cyclones 
8 Rotary kiln with heat recovery unit 
9 Coolers 
10 Centrifuge 
11 Rotary drier 
12 Micro Pulverizer 
13 Sieving machine 
14 Pneumatic filling machine

RFQ of Active-carbon Plant
1.What is your Production capacity?
2.What material you will used for produce active-carbon?
3.Do you need some part of machine, or the whole production line?
4.When and where do you use our machine?
5.Are you the end user or will you re-sell the machinery to your clients?

After-sales Service
1 Send the technicians to carry out the installation and debugging of equipment for the foreign users with compensation. Countries or regions with unstable political situation or in the throes of wartime are not included in our plan. 
2 Train the users to command the equipment and guide them for safe production.
3 Explain the routine maintenance of equipment carefully and remove common faults.
4 We are responsible for all the repairs that caused by our quality problems within one year's warranty. 
5 The foreign customers who have any questions on after-sales service can directly send email to our designated mailbox. We will answer your questions in 12 hours and solve various problems for the customers in time.
6 For some counties whose visas are difficult obtain, customers can also send their technicians to our company to receive free guidance and training.
7 Accept the suggestions for improvement put forward by customers in an earnest way. In accordance with changes of the market, provide the products and services to meet the users' needs and create values for them.
8 The customers whose products have passed its warranty date are entitled to enjoy our after-sales service for life.

Whatsapp & Viber: +8615617816797    Skype: gary102884  webchat: gary10288

Now, we mainly produce crusher,  ball mill, rotary kiln, rotary cooler, rotary dryer, coal gasifier, rotary drier, etc, vibrating screen, feeder and other relate machine as chain equipment for whole plant. Our thirty various plants included sand & gravel crushing, mining, cement, ceramsite, etc. High-tech, high reliability, low maintenance cost, make sure our equipment in the industry-leading level. Our machinery has been exported to more than 40 countries, widely used global mining and construction industries. Our Experienced and sales-team provide you full technical details; technical engineers help you to solve the production problems. Worldwide clients and fellow-industry have recognition and praise for our technology.